Accelerate Your Digital Transformation with Ignition-Based MES Solutions


Scalable MES Modular Solutions Built on Ignition by Inductive Automation


Request Demo

 

What is Ignition by Inductive Automation?


Versatile, Scalable, and Customizable, Ignition is a rapid development platform that offers connectivity tools for equipment (native drivers) and third-party systems (database drivers, REST API). Built on a scalable platform, it adapts seamlessly to local, cloud, or hybrid architectures.

Our Manufacturing Execution System (MES) modules, developed on the Ignition platform by Inductive Automation, are enhanced with a database model following the ISA-95 standard. This combination allows for the rapid deployment of MES solutions tailored to meet the diverse needs of the manufacturing industry. Our solution can function as a packaged product or be customized to specific industry requirements.

Ignition Features

Performance Monitoring (OEE)

Our MES Performance module measures production efficiency across three key metrics: quality, availability, and performance. The system synthesizes these into an Overall Equipment Effectiveness (OEE) rate, leveraging real-time data and minimizing the risk of manual entry errors. This MES module is essential for optimizing productivity.

  • Manage equipment operating schedules and planned downtimes
  • Customize your plant model (workshop, line, station...)
  • Define and monitor downtime causes through dashboards and reports
  • Visualize workshop status in real-time
  • Track scrap and other key performance indicators

Traceability and Execution Tracking

Our Traceability MES module records the tracking and execution of each step in the production process, creating a comprehensive historical data record and product genealogy. Digitizing traceability in your Manufacturing Execution System saves time and enhances efficiency in both data entry and defective batch investigations.

  • Track manufacturing data within your MES
  • Ensure upstream and downstream traceability
  • Create and track work orders (WOs)
  • Display manufacturing process data to operators
  • Manage quality controls during production
  • Digitize information entry (operator entry, scanning, etc.)
  • Connect equipment to collect tracking information
  • Manage product label printing
  • Visualize workshop status in real-time
  • Create detailed production reports

Quality Management (IPC)

The Quality MES module ensures the accurate application of quality controls during production. It includes configuration options for control types, sampling management, control tracking, non-conformance management, and historical result recording. This module also supports compliance with stringent pharmaceutical standards (21 CFR Part 11).

  • Configure and manage various quality controls within your MES
  • Plan and automate quality control processes
  • Visualize results with control charts
  • Track deviations and non-conformities
  • Generate comprehensive quality reports
  • Data can be collected from control equipment or entered manually

Print Management

The Print Management module is a label manager that lets you create and edit label templates. It then automatically or manually controls label printing on the workshop's various printers. We do more than just manage labels. We also send labels to be printed during production by loading them from the label database and PLC data.

  • Configure label masks
  • Manage versions with integrated validation process
  • Trigger label printing automatically or manually
  • Drive multiple printers (Zebra, Domino, Datamax, Avery...)
  • Extended connectivity for automatic label printing
  • Manage users by role

Join the Future of Manufacturing


Don’t get left behind in the rapidly evolving manufacturing industry 4.0. Partner with Premier Tech Digital and unlock the potential of Industry 4.0 with our solutions and expertise. Experience the future of manufacturing today!


Request a Demo

More Products by Premier Tech Digital